PIT BOSS 10804 OWNER'S MANUAL Pdf Download (2024)

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WOOD PELLET

GRILL & SMOKER

IMPORTANT, READ CAREFULLY, RETAIN FOR

FUTURE REFERENCE. MANUAL MUST BE

READ BEFORE OPERATING!

WARNING:

PLEASE

READ

THE

INSTALLATION

AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING

APPLIANCE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN

PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL

BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION

INSPECTION REQUIREMENTS IN YOUR AREA.

OWNER'S MANUAL

ENTIRE

MANUAL

BEFORE

For outdoor and household use only. Not for commercial use.

MODEL: PB1600PS1

PART : 10804

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PIT BOSS 10804 OWNER'S MANUAL Pdf Download (3)

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Summary of Contents for Pit Boss 10804

  • Page 1 OWNER'S MANUAL MODEL: PB1600PS1 PART : 10804 WOOD PELLET GRILL & SMOKER IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE. MANUAL MUST BE READ BEFORE OPERATING! WARNING: PLEASE READ ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING APPLIANCE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
  • Page 2 SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product.
  • Page 3 5. To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Service or an authorized dealer.
  • Page 4 CARBON MONOXIDE (“the silent killer”) Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death.
  • Page 5 TABLE OF CONTENTS Safety Information ............2 COPYRIGHT NOTICE Parts & Specs ..............6 Copyright 2021. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval Assembly Preparation ............7 system, in any form or by any means without expressed written permission of, Assembly Instructions Dansons...
  • Page 6 PARTS & SPECS Part# Description Top Cooking Rack (x1) Middle Cooking Rack (x1) Griddle (x1) Cooking Grids (x4) Flame Broiler Slider (x1) Flame Broiler Main Plate (x1) Chimney Gasket (x1) Chimney Cap (x1) Chimney Stack (x1) Rack Hanger (x1) Lid Handle (x1) Main Barrel / Hopper Assembly (x1) Flame Broiler Adjusting Bar Handle (x1) Flame Broiler Adjusting Bar (x1)
  • Page 7 If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES).
  • Page 8 2. INSTALLING THE BOTTOM SHELF Parts Required: Bottom Shelf (#26) Screw (#A) Washer (#B) Locking Washer (#C) Installation: • Mount the Bottom Shelf to each Support Leg using a screw, locking washer, and washer. Ensure the flat surface of the shelf is facing up towards the Grill Barrel.
  • Page 9 5. ASSEMBLING THE SIDE SHELF Parts Required: Side Shelf (#17) Tool Hook (#D) Installation: • Turn the Side Shelf upside down. On the edge of the Side Shelf with three holes, install the tool hooks into each hole along the edge. The tool hooks will secure to the nut that is pre-mounted on the inside.
  • Page 10 8. SECURING THE FRONT SHELF BRACKETS Parts Required: Front Shelf Bracket / Left (#19) Front Shelf Bracket / Right (#20) Screw (#A) Installation: • Attach one Front Shelf Bracket to the front of the grill barrel by using three screws. Install each screw halfway, then tighten completely when all three screws are mounted and aligned properly.
  • Page 11 11. INSTALLING THE FLAME BROILER COMPONENTS Parts Required: Flame Broiler Slider (#5) Flame Broiler Main Plate (#6) Flame Broiler Adjusting Bar Handle (#13) Flame Broiler Adjusting Bar (#14) Installation: • Insert the Flame Broiler Main Plate into the Main Grill, right side first. Rest the Flame Broiler Main Plate on the built-in ledge (on the inside right) of the Main Grill that directs grease towards the grease bucket.
  • Page 12 12. INSTALLING THE COOKING COMPONENTS Parts Required: Top Cooking Rack (#1) Middle Cooking Rack (#2) 4,3,4 Griddle (#3) Cooking Grids (#4) Installation: • Choose a desired main cooking surface: two Cooking Grids with the Griddle (shown in 12A) or four Cooking Grids (shown in 12B). Place the chosen combination of cooking surface on the lower grid ledges inside the Main Grill.
  • Page 13 15. INSTALLING THE POWER CORD NOTE: There are two Power Cords supplied. Select the Power Cord that is required for your region. Parts Required: Power Cord Clip (#29) 30/31 Power Cord (#30 or #31) Installation: • Place the Power Cord Clip on the Power Cord. Then, insert the Power Cord into the groove at the bottom of the unit.
  • Page 14 All Pit Boss® units should keep a minimum clearance of 914 mm (36 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang.
  • Page 15 GRILL TEMPERATURE RANGES Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked. HIGH TEMPERATURE (205-260°C / 401-500°F) •...
  • Page 16 UNDERSTANDING THE CONTROL BOARD This P.I.D. (proportional-integral-derivative) digital Control Board is very much the same as the controls on your kitchen oven. The main advantages are the ability to automatically compensate for the different ambient conditions and fuel types. IMPORTANT: The temperature inside of any grill will vary greatly from location to location. Even instruments calibrated together may not agree with each other.
  • Page 17 When not in use, disconnect the Meat Probe from the connection port and code "noP" will be displayed. Compatible with Pit Boss® Grills branded meat probes only. This readout is displayed after Power-down has been selected. It indicates that the automatic cool- down cycle has started.
  • Page 18 CONTROL BOARD FUNCTIONS • SETTING THE GRILL TEMPERATURE The Grill Probe measures the internal temperature of the Main Barrel. When the Set temperature is adjusted, the Grill Probe will read the Actual temperature inside the Main Barrel and adjust to the desired Set temperature. IMPORTANT: The temperature of your unit is highly dependent on ambient outdoor weather, quality of pellets used, flavor of pellets, and the quantity of food being cooked.
  • Page 19 SETTING UP A RECIPE • The Recipe function allows the user to program cooking instructions, known as Recipe Steps, for the Control Board to follow and automatically run. These cooking instructions are a combination between Cooking temperature and Time. Starting from the first Recipe Steps (01), the Control Board will cycle through each Recipe Steps to cook the meal.
  • Page 20 HOPPER PRIMING PROCEDURE These instructions should be followed the first time the grill is ignited, and each time the grill runs out of pellets in the hopper. The auger must be primed to allow pellets to travel through the length of the auger, and fill the feed system. If not primed, the ignitor will timeout before the pellets are ignited, and no fire will start.
  • Page 21 WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury. Any Pit Boss® unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill: 1.
  • Page 22 4. INSIDE SURFACES • It is recommended to clean your Burn Pot after every few uses. This will ensure proper ignition and avoid any hard build-up of debris or ash in the Burn Pot. • Use a long-handled grill cleaning brush, remove any food or build-up from the cooking grids. Best practice is to do this while they are still warm from a previous cook.
  • Page 23 TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss® owners, our staff, and customers just like you, to become more familiar with your grill: 1. FOOD SAFETY • Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill.
  • Page 24 Boss® grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com . You may also contact your local Pit Boss® authorized dealer or contact Customer Service for assistance.
  • Page 25 Frequent Flare-Ups Cooking Temperature Attempt cooking at a lower temperature. Grease does have a flash point. Keep the temperature under 176°C / 350°F when cooking highly greasy food. Grease Build-Up On Follow Care and Maintenance instructions. Cooking Components ErP Error Code Unit Not Turned Off Safety feature prevents an automatic restart.
  • Page 26 ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB –...
  • Page 27 GRILL REPLACEMENT PARTS Part# Description Top Cooking Rack (x1) Middle Cooking Rack (x1) Griddle (x1) Cooking Grids (x4) Flame Broiler Slider (x1) Flame Broiler Main Plate (x1) Chimney Gasket (x1) Chimney Cap (x1) Chimney Stack (x1) Rack Hanger (x1) Lid Handle (x1) Flame Broiler Adjusting Bar Handle (x1) Flame Broiler Adjusting Bar (x1) Hopper Assembly (x1)
  • Page 28 HOPPER REPLACEMENT PARTS Part# Description Hopper Lid (x1) Hopper Safety Screen (x1) Hopper Box Housing (x1) Hopper Handle (x1) Drop Chute Locker Handle (x1) Drop Chute Assembly (x1) Drop Chute Door (x1) Auger Motor (x1) Nylon Bushing (x1) Auger Flighting Assembly (x1) Auger Box Housing (x1) Hopper Housing Gasket (x1) Ash Box (x1)
  • Page 29 Contact your nearest Pit Boss® dealer for repair or replacement parts. Dansons requires proof of purchase to establish a warranty claim; therefore, retain your original sales receipt or invoice for future reference. The serial and model number of your Pit Boss® can be found inside the lid of the hopper. Record numbers below as the label may become worn or illegible.

This manual is also suitable for:

Pro pb1600ps1

PIT BOSS 10804 OWNER'S MANUAL Pdf Download (2024)

FAQs

What is the best p setting for Pit Boss? ›

The default P-setting is P-4. On this setting, while using the Smoke setting, the grill will feed pellets for 18 seconds and pause for 115 seconds. In most instances, you will want to keep the P-setting on the default. Raising the P-setting to P-5, P-6, or P-7 increases the pause time for the auger.

Can you cook on the smoke setting on a Pit Boss? ›

With a Pit Boss, you simply adjust your grill to the “smoke” setting, which will have you cooking at the optimal temperature for consistent smoke. To properly smoke on your pellet grill, you don't want to go beyond 250°F.

What is the HEr code on the Pit Boss pellet grill? ›

An HEr means that your grill's temperature exceeded 550°F/287°C, usually due to a grill fire/flare up. When your grill reaches over 550°F, the grill will automatically shut off as a safety precaution, and the controller will display "HEr."

What is the ERL code on Pit Boss? ›

ERL is a generic error it just means Low Temperature. It could mean anything from a bad igniter to an auger feed issue. The most common thing I see is a jammed up auger. In very rare cases it could be a bad board/thermostat.

Why is my Pit Boss temperature higher than setting? ›

Poor location: Do not to place your smoker in direct sunlight or in an area with high outdoor temperatures. These conditions can cause the temperature of the smoker to rise higher than desired. Excess wood pellets: Using too many wood pellets in the hopper can cause the smoker's temperature to rise.

Do I need to preheat my Pit Boss smoker? ›

Many of our Pit Boss Grills have a Prime Button. If your grill has never been used or has run completely out of pellets, it will need to be Primed to get pellets to the fire pot while the igniter is still hot. - The igniter stays hot for the first five minutes and then shuts itself off.

How long to leave Pit Boss on smoke? ›

You should start your Pit Boss Grill on smoke with the lid open for 10 minutes, which will help burn off any additional fuel built up during the startup process.

What color should smoker smoke be? ›

Blue smoke is considered the ideal smoke color for smoking meat. It results from a clean and efficient combustion process, producing a bluish tint in the smoke. Blue smoke indicates that the wood is burning at the right temperature and that the meat will absorb a mild, delicate flavor without being overwhelming.

What temp should my Pit Boss pellet grill be? ›

Pit Boss Grills is the hottest brand in pellet grilling... Dollar for dollar a Pit Boss Grill gives you the most cooking space. Pit Boss Grills are designed to reach searing temperatures of 600°F plus. We use the thickest gauge steel construction to keep the heat where it belongs, inside your grill.

What does NoP mean on a Pit Boss grill? ›

NoP means your probe isn't connected. Remove the rubber caps on either side of the Pit Boss label and plug it in.

What does ErP mean on Pit Boss? ›

To resolve an “ErP” error indicating improper shutdown, turn off the grill, wait for two minutes, and then turn it back on to ensure proper functionality.

What are the P settings on a pellet grill? ›

This pause cycle, which turns the auger on and off, regulates the pellets flowing into the firepot. Grills have 5 P-Settings: P-1 to P-5, the default setting being P-2. The lower the P-Setting, the shorter the pause; the higher the P-Setting, the longer the pause.

What does the P stand for on Pit Boss? ›

P is for pause. The higher the number, the longer the auger pauses. At P0 it turns on for 18 seconds and then off for 55 seconds. Every 1 higher P adds 15 seconds to the pause time so P2 is 70 seconds P3 is 85 seconds and so on.

Why is smoke coming out of the pellet box? ›

This may seem alarming, but seeing smoke coming from the hopper during a cook is indicative of an airflow issue, not the pellets in the hopper ready to catch on fire. Typically, the fan is not blowing enough to create the correct pressure to vacuum out the exhaust, thus allowing smoke to escape from the hopper.

How to smoke ribs on Pit Boss? ›

Essentially, 3 2 1 ribs go like this:
  1. 3 hours of smoking the ribs directly on the pellet grill.
  2. 2 hours wrapped in foil, still cooking on the grill.
  3. 1 hour of cooking, unwrapped and slathered in barbecue sauce.

References

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